Based on theoretical calculations and practical experience, the direction and magnitude of welding deformation of the welding robot structure are estimated in advance, and then a preset deformation in the opposite direction and the same size is given during welding assembly to compensate for the deformation.
In order to improve the working efficiency of welding robots, attention should be paid to routine maintenance and system maintenance of intelligent robot welding systems.
With the development of welding technology, most enterprises currently use welding robots to intelligently complete their welding processing work. Compared to traditional manual welding, the transformation of automation and intelligence in welding means diversification of requirements. At the same time, new design requirements are also proposed for the design of welding fixtures that need to be used in the welding process.
The electric welding fixture should have sufficient working space for assembly and welding during use, and the positioning parts and clamping mechanism should maintain a certain distance from the welding beads.
The welding tongs of the welder robot are easy to operate and have high efficiency. The system is in place in one step, and the operator's operating position should maintain an appropriate operating distance. When the welding tongs are in the clamping state, they need to have a self-locking function.
During long-term use of the welding robot, it is inevitable to encounter various operational problems. When clamping, the position and geometric shape of the solder joint will not be damaged, and it must be reliably and firmly clamped. Otherwise, the weldment will become loose and slip, affecting work efficiency. Operation and maintenance should be stopped in a timely manner.